The aerospace industry uses some of the most advanced technologies in the world in their turbines and engines. Because these turbines and engines are expected to operate and perform at the highest levels, companies in the aerospace industry employ special crews to perform regularly scheduled service and maintenance. But before any work can begin, the crew members must carry out a process called nitrogen flushing to effectively bring the concentration of oxygen in the air down to a safe level. This significantly decreases the risk of fire and explosion and protects the crew from any unnecessary harm.
Percent oxygen analyzers provide an important function when nitrogen flushing is being performed. They measure the concentration of oxygen and provide that information to the crew during the entire process, which allows the crew to control and adjust the amount of nitrogen being injected into the area. This makes the task of reaching the target concentration level of oxygen easier so that service and maintenance work can safely begin.
Having reliable % O2 measurements that can be quickly read and delivered is essential for any company in aerospace that employs nitrogen flushing. It is important to understand that the reliability of those measurements and the response time of the oxygen analyzer are strongly depended on the design of the analyzer, the technology that it employs and the performance of the oxygen sensor. Companies looking for a high-performance % oxygen analyzer for their aerospace applications will find that the units offered by AMI will not only meet their expectations but exceed them. Our percent oxygen analyzers are built around our IP-protected Eliminator Cell Block™ and utilize oxygen sensors manufactured with Bullet Sensor Technology™ for superior performance and unmatched reliability. Our units are available in both permanent mount and portable configurations, and are compact and extremely rugged for use in some of the harshest environments. Several of our models have CSA approvals meeting: Class 1, Div. 1 Groups B,C,D requirements in a flammable gas stream.
Hazardous area permanent mount trace oxygen analyzer
Hazardous area portable trace oxygen analyzer
Hazardous area permanent mount percent oxygen analyzer
Hazardous area permanent mount hydrogen sulfide analyzer
Hazardous area portable hydrogen sulfide analyzer
General purpose permanent mount trace oxygen analyzer
General purpose permanent mount trace oxygen analyzer. Atmospheric pressure sample source
General purpose permanent mount percent oxygen analyzer
General purpose permanent mount percent oxygen analyzer. Atmospheric pressure sample source
Multichannel general purpose permanent mount trace oxygen analyzer
Multichannel general purpose permanent mount trace oxygen analyzer for atmospheric pressure samples
Multichannel general purpose permanent mount percent oxygen analyzer
Multichannel general purpose permanent mount percent oxygen analyzer for atmospheric pressure samples
Low cost Division 2 area permanent mount trace oxygen analyzer
General purpose rack mount trace oxygen analyzer
Area safety – wall mount oxygen deficiency monitor
Area safety - permanent mount oxygen deficiency monitor
General purpose percent oxygen probe
Ultra-stable Percent oxygen probe
General purpose rack mount percent oxygen analyzer
Portable Ultra-stable Percent oxygen analyzer
Portable Ultra-stable Percent oxygen analyzer for ambient pressure samples
Portable Ultra-stable Percent oxygen analyzer for aerospace
Conventionally we refer to the fuel-cell type galvanic sensor as “Electrochemical”. It is built using a liquid electrolyte, a noble metal cathode and a lead (typically) anode, and uses a Teflon™ membrane to control the oxygen flow into the active area. Such sensors are comparatively inexpensive, reliable and have been used for many years. They are the only practical way of measuring ppm levels of oxygen, and are also appropriate in many cases for measuring percent levels particularly when measuring in a flammable gas background.
Electrochemical sensors are a disposable part like a flashlight battery. In typical use they last about a year, and require regular calibration. They respond to the partial pressure of oxygen. They are specific to oxygen, and are not affected by the presence of flammable gases. Trace sensors have a zero output in the absence of oxygen, which means that they do not need to have a zero calibration – an almost impossible task in practice. They require no power and are comparatively low in cost. They require temperature compensation which is built into the analyzers that use them but they may respond to a sudden and rapid temperature change. They will also respond to barometric pressure changes in direct proportion to the absolute pressure. These latter characteristics are normally only significant in oxygen deficiency monitoring applications.
Electrochemical sensors should be used in general percentage measurements, in hazardous atmospheres, and with flammable background gases or to measure trace levels of oxygen. For percent measurements in inert background gases such as air, the zirconium oxide sensor is the better choice if power is available.
This kind of sensor uses a ceramic material at high temperature to measure oxygen. This general kind of sensor is commonly used in automobiles to control the air-fuel ratio, but the particular design used for gas analysis is quite different. It has a number of advantages in that it is extremely stable, very long-lived, and immune to barometric and temperature changes. On the other hand zirconium oxide sensors will oxidize anything flammable in the sample stream, burning up any oxygen present while they do so, so that they cannot be used in any gas stream with flammable components, or effectively with ppm levels of oxygen because any slightest trace of anything flammable (such as hydrocarbon gases, carbon monoxide or even oils from your fingers) will eat up trace oxygen giving a falsely low reading.
Zirconium oxide sensors should be used to measure percent levels of oxygen in inert atmospheres, such as the amount of oxygen in the air in an enclosed space. In this application they will last for many years without any real need for calibration or replacement. They should not be used with flammable gases or for measuring ppm levels of oxygen.